张慧, 吴正国, 卢泽湘, 廖益强, 郑德勇. 响应面法优化硫酸催化制备生物柴油的工艺研究[J]. 西南林业大学学报, 2017, 37(1): 193-198,220. DOI: 10.11929/j.issn.2095-1914.2017.01.031
引用本文: 张慧, 吴正国, 卢泽湘, 廖益强, 郑德勇. 响应面法优化硫酸催化制备生物柴油的工艺研究[J]. 西南林业大学学报, 2017, 37(1): 193-198,220. DOI: 10.11929/j.issn.2095-1914.2017.01.031
Hui Zhang, Zhengguo Wu, Zexiang Lu, Yiqiang Liao, Deyong Zheng. Study on Optimization of Preparation Process of Biodiesel Using Sulfuric Acid as Catalyst by Response Surface Methodology[J]. Journal of Southwest Forestry University, 2017, 37(1): 193-198,220. DOI: 10.11929/j.issn.2095-1914.2017.01.031
Citation: Hui Zhang, Zhengguo Wu, Zexiang Lu, Yiqiang Liao, Deyong Zheng. Study on Optimization of Preparation Process of Biodiesel Using Sulfuric Acid as Catalyst by Response Surface Methodology[J]. Journal of Southwest Forestry University, 2017, 37(1): 193-198,220. DOI: 10.11929/j.issn.2095-1914.2017.01.031

响应面法优化硫酸催化制备生物柴油的工艺研究

Study on Optimization of Preparation Process of Biodiesel Using Sulfuric Acid as Catalyst by Response Surface Methodology

  • 摘要: 以浓硫酸为催化剂,油酸为原料模型物,与甲醇酯化反应制备生物柴油。通过分析反应温度、反应时间、醇油物质的量比、催化剂用量对油酸转化率的影响,并利用响应面法优化了生物柴油的制备工艺。结果表明:随着反应温度的升高,油酸转化率不断增加,当反应温度达到70 ℃时,油酸转化率变化不大;油酸转化率随着浓H2SO4催化剂用量的增加而增加,当催化剂增加量是油酸质量的2%时,转化率接近最大;随着反应时间的增加,油酸转化率逐渐提高,当反应4 h后,油酸转化率趋于稳定;醇油物质的量比的不断增加促使油酸转化率不断升高,当醇油比为8 : 1时,反应趋于平缓。通过Design Expert 8.0分析软件,对试验数据进行了分析,得出油酸转化率(Y)与各单因素之间的响应面回归数学模型,确定了最佳工艺条件为:时间3.77 h、温度68.83 ℃、催化剂4.21%、醇油物质的量比9.26 : 1,预测转化率98.26%。

     

    Abstract: In this investigation, biodiesel was prepared by esterification reaction using the oleic acid as raw material and H2SO4 as catalyst. The effects of various parameters such as reaction time, temperature, mole ratio of alcohol/oleic acid, catalyst dosage on the conversion rate of oleic acid were investigated and the preparation process of biodiesel was optimized by using response surface methodology (RSM). The results showed that with the increase of reaction temperature, the conversion rate of oleic acid increased, when the reaction temperature reached 70 ℃, the conversion rate of oleic acid was not changed. The conversion rate of oleic acid increased with the increase of the catalyst dosage of H2SO4, and the conversion rate was close to the maximum when the increase of the catalyst dosage was 2% of the oleic acid. With the increase of reaction time, the conversion rate of oleic acid increased gradually, and the conversion rate of oleic acid stabilized after 4 h reaction. The continuous increase of the mole ratio of alcohol/oleic acid caused the conversion rate of oleic acid increased continuously. When the mole ratio of alcohol/oleic acid was 8 : 1, reaction tends to be gentle. Mathematical model of response surface regression between conversion rate of oleic acid (Y) and single factors was obtained by analyzed the test data with analysis software Design Expert 8.0. The optimum reaction conditions were determined: the reaction time of 3.77 h, the reaction temperature of 68.83 ℃, the catalyst dosage of 4.21%, the mole ratio of alcohol/oleic acid of 9.26 : 1 and predicted conversion rate of 98.26%.

     

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