酚醛树脂/蒙脱土浸渍改性杉木工艺及密实化研究

Research on Technology and Densification of Phenolic Resin / Montmorillonite Impregnated Modified Cunninghamia lanceolata

  • 摘要: 以酚醛树脂和蒙脱土混合后溶液为改性剂,正负压仿呼吸环境下浸渍改性杉木板材,探讨了负压压力、负压时间、正压压力、正压时间对杉木板材增重率的影响;通过正交试验确定最佳处理工艺,在最优工艺浸渍杉木板材基础上进行压缩密实化处理,分析改性后杉木的密度、增重率、表面硬度、力学性能、尺寸稳定性和阻燃性,并通过扫描电镜和红外光谱对木材微观形貌、官能团进行表征。结果表明:当负压压力–0.095 MPa、负压时间20 min、正压压力1.5 MPa和正压时间1.5 h,改性杉木的增重率最大。在此浸渍工艺处理下,压缩密实化处理后的杉木密度由0.328 g/cm3提升至0.784 g/cm3,静曲强度、弹性模量和表面硬度分别提升了34.7%、38.4%和85.6%;尺寸稳定性结果表明改性杉木的吸水率和体积膨胀率明显降低。扫描电镜表明改性剂主要通过管胞、射线细胞和纹孔渗透,且木材内部孔隙被很好地填充。红外分析表明木材内部游离羟基减少,缔合羟基和醚键数目增多,木材内部引入Si-O-C键,耐火试验结果表明改性材具有良好的阻燃效果。

     

    Abstract: In this experiment, Chinese fir wood was treated by impregnation of phenolic resin and montmorillonite solution under positive and negative pressure imitating breathing environment. The effects of negative pressure, negative pressure time, positive pressure and positive pressure time on weight gain rate of Chinese fir wood were studied, and optimal progress was confirmed by orthogonal test. The density, weight gain rate, surface hardness, mechanical properties, dimensional stability and flame retardancy of the compacted modified Chinese fir wood were analyzed based on the impregnated Chinese fir wood with the optimal technology. The microstructure and functional groups of the modified Chinese fir wood were analyzed by scanning electron microscopy and infrared spectroscopy. The results indicates that the weight gain rate of wood is the best when negative pressure –0.095 MPa, negative pressure time 20 min, positive pressure 1.5 MPa and positive pressure time 1.5 h. Under this impregnation process, the density of Chinese fir after compression densification treatment increased from 0.328 g/cm3 to 0.784 g/cm3, and the static bending strength, elastic modulus and surface hardness increased by 34.7%, 38.4% and 85.6% respectively; the dimensional stability results showed that the water absorption and volume expansion of the modified fir are significantly reduced. The scanning electron microscope(SEM) showed that the modifier penetrates mainly through tracheids, ray cells and pits, and the pores inside the wood were well filled. The Fourier transform infrared spectrometer indicated that the free hydroxyl groups are reduced and the number of bonded hydroxyl groups and ether bonds are increased in the wood, where Si–O–C bonds are formed. The fire resistance test found that the modified wood has a good flame retardant effect.

     

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