环氧树脂增强苯酚−尿素−乙二醛共缩聚树脂的粘接性能研究

Study on the Bonding Properties of Phenol-urea-glyoxal Copolycondensation Resin Reinforced by Epoxy Resin

  • 摘要: 为了改善乙二醛基树脂胶黏剂的胶合性能及耐水性,以环氧树脂(EPR)、苯酚(P)、尿素(U)、乙二醛(G)为原料,合成了一种新型EPR−PUG多元共缩聚树脂胶黏剂,探究树脂的基本性能、固化性能、胶合性能,以确定P/U/G摩尔比对树脂胶黏剂体系性能的影响和树脂胶黏剂的较佳合成配方。通过接触角、傅里叶变换红外光谱(FT−IR)、核磁共振碳谱(13C NMR)和X−射线光电子能谱(XPS)方法分析了共缩聚树脂胶黏剂的结构特征和合成机理。结果表明:原料的官能团之间发生了有效交联反应,分子间形成了致密的网络结构,致使树脂胶黏剂体系整体性能得以提升;在P∶U∶G摩尔比为0.1∶1.0∶1.5、反应pH为4~5、反应温度为70~80 ℃、反应时间3 h、EPR添加量为13%时,所制备的EPR−PUG共缩聚树脂胶黏剂制备的胶合板性能最佳,干/湿强度分别为2.48 MPa、1.33 MPa(冷水)及0.72 MPa(63 ℃热水),符合国标对II类胶合板的要求,且无甲醛释放。

     

    Abstract: In order to improve the bonding properties and water resistance of glyoxal-based resin adhesive, a new EPR−PUG multi-component cocondensation resin adhesive was synthesized using epoxy resin(EPR), phenol(P), urea(U) and glyoxal(G) as raw materials. The basic properties, curing properties, and bonding properties of the resins were investigated to determine the effect of P/U/G molar ratio on the properties of the resin adhesive and the optimum synthetic formula. The structure and synthesis mechanism of the EPR−PUG resin adhesive were analyzed by contact angle, fourier infrared spectroscopy(FT−IR), nuclear magnetic resonance carbon spectroscopy(13C NMR) and X-ray photoelectron spectroscopy(XPS). The results showed that the functional groups of the raw materials were crosslinked effectively, and a dense network structure was formed among the molecules, which improved the overall performance of the resin adhesive system. Under the conditions of P/U/G molar ratio of 0.1∶1.0∶1.5, reaction pH of 4–5, reaction temperature of 70–80 ℃, reaction time of 3 h, and EPR mass fraction of 13%, the adhesive has the best performance. The dry/wet strength was 2.48 MPa, 1.33 MPa(cold water), 0.72 MPa(63 ℃ hot water), respectively, which meets the requirements of the national standard for class II plywood and does not release formaldehyde.

     

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